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Tailings Management

Our Goal
Tailings Safety
Fully implement GISTM across all tailings facilities with zero tolerance for harm and reduction of risk by 2027.

Hindustan Zinc is implementing a comprehensive Tailings Management Framework aligned with its Tailings Management Policy and the Global Industry Standard on Tailings Management (GISTM). The Framework (Tailings Management Systems-TMS) prioritises the reduction of risk and the safety of employees, communities, and the environment across the full lifecycle of tailings storage facilities (TSFs), supported by robust engineering design, continuous monitoring, regular stability assessments, and independent technical reviews to ensure long-term integrity and risk minimisation.

Hindustan Zinc operates multiple tailings storage facilities across its mining operations, which are systematically inventoried and classified based on consequence in alignment with GISTM. Facilities are classified according to potential downstream impacts, with governance, monitoring, and assurance measures applied proportionate to their consequence classification. The Company currently manages five tailings facilities across three sites, all of which are in active use. Each facility requires careful monitoring and maintenance to manage risks and ensure they operate within safety guidelines.

Strategic Focus Areas — Implementing world-class tailings governance and engineering practices aligned with ICMM Tailings Good Practice Guide, ICOLD Bulletin B194, and the GISTM; Partnering with global technical experts for ongoing TSF design, real-time monitoring, and independent technical reviews; Maintaining rigorous standards across all tailings storage facilities, with consequence classification and risk-based assurance programs; Maximising tailings value through backfill applications while enhancing safety by managing filtered tailings transition at all TSF sites

Robust TSF Governance Framework

Hindustan Zinc maintains a comprehensive tailings storage facility (TSF) governance structure aligned with GISTM principles, featuring Board and CEO oversight, an Independent Technical Review Board (ITRB), and Tailings Community of Practice (CoP) meetings. The Accountable Executive (Chief Operating Officer) enforces compliance with our Tailings Management Policy, internal standards, and GISTM requirements across the full TSF lifecycle, from design and operations, through closure and post-closure. His responsibilities are delegated through the IBU CEOs. This multi-layered approach targets zero harm to people and the environment by proactively addressing short- and long-term risks, including catastrophic failure prevention.

Key Highlights
  • Commissioning of filtered tailings plants at Zawar and Rajpura Dariba Complex
  • Planning and design at Rampura Agucha Mine is at the advanced stage and is expected to be initiated by FY2027
  • Revised dam-break analysis for tailings storage facilities across all mine sites to identify and close gaps, strengthen engineering controls, reduce failure risk, and enhance emergency preparedness
  • Advanced our filtered tailings journey by operating filtered tailings plants (FTPs) at Zawar and Rajpura Dariba, with the Rampura Agucha FTP progressing, enabling a reduction in risk from completely wet tailings, improved management of water usage, and improving environmental safety
  • Enhanced and initiated a comprehensive Tailings Management Framework that guides safe, efficient storage and helps maintain the structural integrity of all tailings storage facilities
  • Strengthened oversight through a dedicated Tailings Management Community of Practice (CoP), which drives implementation of our Tailings Management Policy and GISTM requirements while fostering continual improvements in safety and operational performance
  • Strengthened our alignment with the GISTM, with full implementation by FY2027 end
  • Continued aligning site-level tailings practices with ICMM principles and global good practices, embedding these requirements into day-to-day operations

Managing Tailing Storage Facilities (TSF) With Leading Global Standards

Our TSF designs, operation, and closure practices will align with leading international standards, including GISTM, ICMM guidance, and applicable national regulations.

At Hindustan Zinc, we are committed to implementation of GISTM and to managing our TSFs in a safe and environmentally responsible way, without compromising on the health and well-being of our employees as well as communities. The Tailings Management Framework is an essential prerequisite for sound tailings governance and provides the strategy for implementing the Tailings Policy and GISTM, as most failures of tailing storage facilities around the world result from inadequate governance and management. Effective implementation of the Tailings Management Framework not only results in safer TSFs but will frequently reduce overall costs associated with operation and closure of the facility. The main focus of management of tailings facilities is to prevent potential flow failures. Each facility requires careful monitoring and maintenance to manage risks and ensure they operate within safety guidelines.

Advanced Geotechnical Monitoring

It is intended to enhance monitoring by adding state-of-the-art monitoring technologies to safeguard tailings dam stability, including:

Commitment to Leading the Way in Tailings Safety and Transparency

Hindustan Zinc is dedicated to enhancing the safety and transparency of its tailings facilities through a range of initiatives, including the adoption of international standards such as the Global Industry Standard on Tailings Management (GISTM) and the Tailings Management Guidelines set by the International Council on Mining and Metals (ICMM).

Biodiversity

Strengthening Biodiversity Stewardship Across the Mine Lifecycle

We are committed to protecting and enhancing biodiversity across the full lifecycle of our operations. Aligned with the ICMM Mining Principle 7 and Nature Position Statement, we work closely with recognised expert organisations to minimise impacts and strengthen ecosystem resilience. Our approach is grounded in science-based planning, continuous assessment of biodiversity risks and dependencies, and proactive conservation actions, in line with our Biodiversity Management Policy.

Key Elements of Our Biodiversity Programme — Governance Framework; Assessments and Awareness; Mitigation Hierarchy throughout the Lifecycle; Restoration Efforts

Strengthening Transparency Through TNFD Leadership

Hindustan Zinc is an early adopter of the Taskforce on Nature-related Financial Disclosures (TNFD) framework. As active TNFD member, we contribute to the evolution of the framework through ongoing feedback. Our participation in the Taskforce on Nature-related Financial Disclosures (TNFD) strengthens integration of nature-related risks, dependencies, and opportunities into core business and financial decision-making. This approach enables us to systematically evaluate how ecosystem changes may affect our operations while ensuring greater transparency and accountability in our nature-related reporting.

Site-Specific BMPs in Collaboration with IUCN

We updated biodiversity management plans (BMPs) for all operational sites, achieving a major milestone in our three year collaborative programme with the International Union for Conservation of Nature (IUCN). These IUCN-guided plans provide a science based roadmap to achieve no net loss (NNL) of biodiversity by closure, aligned with global best practices.

The collaborative exercise includes:

100% of operational sites are covered by site-specific BMPs, aligned with the mitigation hierarchy and subject to periodic review.

Transforming Wasteyard Into High-Density Green Belt

We successfully revived 22.25 hectares of wasteland at the Chanderiya Lead-Zinc Smelter into a thriving greenbelt, using Mycorrhiza technology in collaboration with The Energy and Resources Institute (TERI). This technology fosters a symbiotic relationship between plants and fungi, enabling vegetation to thrive in challenging conditions.

Scaling Green Cover

The initiative was carried out in two phases: 6.5 hectares in the first phase in FY2024 and 16 hectares thereafter. The initiative led to the plantation of c.56,400 native trees, creating a high-density green cover.

Ecosystem Impact and Recognition

The current phase aims to stabilise dump slopes, control erosion, and boost carbon sequestration. The project was recognised with the CII National Award for Environmental Best Practices and highlights the Company's commitment to enhancing biodiversity and protecting natural ecosystems.

Plantation and restoration pledge of Baghdarra Crocodile Reserve

Hindustan Zinc, in partnership with the Forest Department, Udaipur, launched a large-scale plantation drive at the Baghdarra Crocodile Conservation Reserve under the Hariyalo Rajasthan and Ek Ped Maa Ke Naam initiatives. The Company planted 500 native saplings and committed to nurturing 5,000 more to bolster habitat biodiversity, green cover, and local ecosystems.

Through a ₹ 5 crore MoU with the Forest Department, this public-private collaboration will support the ecological rejuvenation of nearly 400 hectares. The effort aims to restore wetland ecosystems, enhance biodiversity, protect marsh crocodiles, and foster community participation in Rajasthan's vital conservation landscape.

Driving Climate Action and Accelerating the Energy Transition Advancing Responsible Water Stewardship Waste Management and Circular Economy Tailings Management and Biodiversity Closure and Rehabilitation Planning Air Emissions Management Environmental Incident Management and Corrective Action Plan